Mil-W-16878 / M16878
  
 
  
General Description 
  
This specification covers unshielded wire for hookup and lead wiring of electrical and electronic
   components and equipment. The temperature rating of wire under this specification ranges from -65 to 260 degrees
   Celsius (°c ), with potential rating from 250 to 5,000 volts root mean square (Vrms). 
  
  
Part Number
Designation
  
    
        
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                 M16878/03  
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                 B  
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                 C  
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                 B  
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                 *  
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                 Specification
                   sheet number  
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                 Conductor
                   Material  
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                 Conductor
                   Size  
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                 Conductor
                   Stranding  
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                 Insulation
                   Color Code  
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Detail Specifications for M16878
  
    
        
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                 Detail Specification 
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                 Description 
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                 MIL-DTL-16878/1 
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                 Wire, Electrical, Polyvinyl Chloride (PVC) Insulated, 105°c,
                      600 Volts (Not For Navy Shipboard Use)  
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                 MIL-DTL-16878/2 
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                 Wire, Electrical, Polyvinyl Chloride (PVC) Insulated, 105°c,
                      1000 Volts (Not For Navy Shipboard Use)  
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                 MIL-DTL-16878/3 
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                 Wire, Electrical, Polyvinyl Chloride (PVC) Insulated, 105°c,
                      3000 Volts (Not For Navy Shipboard Use)  
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                 MIL-DTL-16878/7 
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                 Wire, Electrical, Silicone Rubber Insulated, 200°c,
                      600 Volts  
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                 MIL-DTL-16878/8 
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                 Wire, Electrical, Silicone Rubber Insulated, 200°c,
                      1000 Volts  
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                 MIL-DTL-16878/10 
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                 Wire, Electrical, Polyethylene Insulated, 75°c,
                      600 Volts  
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                 MIL-DTL-16878/14 
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                 Wire, Electrical, Crosslinked, Modified Polyethylene (XPLE) Insulated,
                      125°c,
                      600 Volts  
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                 MIL-DTL-16878/15 
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                 Wire, Electrical, Crosslinked, Modified Polyethylene (XPLE) Insulated,
                      125°c,
                      1000 Volts  
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                 MIL-DTL-16878/16 
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                 Wire, Electrical, Crosslinked, Modified Polyethylene (XPLE) Insulated,
                      125°c,
                      3000 Volts  
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                 MIL-DTL-16878/17 
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                 Wire, Electrical, Polyvinyle Chloride (PVC) Insulated, Polyamide Jacket,
                      105°c,
                      600 Volts (Not For Navy Shipboard Use)  
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                 MIL-DTL-16878/18 
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                 Wire, Electrical, Polyvinyle Chloride (PVC) Insulated, Polyamide Jacket,
                      105°c,
                      1000 Volts (Not For Navy Shipboard Use)  
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                 MIL-DTL-16878/19 
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                 Wire, Electrical, Polyvinyle Chloride (PVC) Insulated, Polyamide Jacket,
                      105°c,
                      3000 Volts (Not For Navy Shipboard Use)  
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                 MIL-DTL-16878/29 
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                 Wire, Electrical, Silicone Rubber Insulated, 150°c,
                      600 Volts  
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                 MIL-DTL-16878/30 
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                 Wire, Electrical, Silicone Rubber Insulated, 150°c,
                      1000 Volts  
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                 MIL-DTL-16878/31 
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                 Wire, Electrical, Silicone Rubber Insulated, 150°c,
                      3000 Volts  
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                 MIL-DTL-16878/32 
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                 Wire, Electrical, Silicone Rubber Insulated, 200°c,
                      1000 Volts, Glass Braid Covering, Abrasion Resistant  
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                 MIL-DTL-16878/33 
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                 Wire, Electrical, Polyethylene Insulated, 75°c,
                      600 Volts, Polyamide Covering, Abrasion Resistant  
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                 MIL-DTL-16878/36 
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                 Wire, Electrical, Low Smoke, Crosslinked Polyolefin (XPLO) Insulated,
                      105°c,
                      600 Volts  
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                 MIL-DTL-16878/37 
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                 Wire, Electrical, Ethylene-Propylene Diene Elastomer (EPDM) Insulated,
                      125°c,
                      600 Volts, Extruded Insulation  
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                 MIL-DTL-16878/38 
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                 Wire, Electrical, Ethylene-Propylene Diene Elastomer (EPDM) Insulated,
                      125°c,
                      500 Volts, Extruded Insulation  
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Referenced
Specifications for M16878
  
    
        
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                 Specification 
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                 Description 
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                 MIL-C-572 
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                 Cords, Yarns, and Monofilaments, Organic
                   Synthetic Fiber 
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                 MIL-Y-1140 
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                 Yarn, Cord, Sleeving, and
                   Tape-Glass 
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                 FED-STD-104 
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                 Limits for Electrical Insulation
                   Color 
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                 ASME B46.1 
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                 Surface Texture (Surface Roughness,
                   Waviness, and Lay) (DoD adopted) 
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                 ASTM B33 
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                 Standard Specification for Tinned Soft or
                   Annealed Copper Wire for Electrical Purposes (DoD adopted) 
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                 ASTM B173 
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                 Standard Specification for
                   Rope-Lay-Stranded Copper Conductors Having Concentric-Stranded Members, for Electrical
                   Conductors (DoD adopted) 
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                 ASTM B286 
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                 Standard Specification for Copper
                   Conductors Use in Hookup Wire for Electronic Equipment (DoD adopted) 
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                 ASTM B298 
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                 Standard Specification for Silver-Coated
                   Soft or Annealed Copper Wire (DoD adopted) 
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                 ASTM B355 
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                 Standard Specification for Nickel-Coated
                   or Annealed Copper Wire (DoD adopted) 
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                 ASTM B501 
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                 Standard Specification for Silver-Coated ,
                   Copper-Clad Steel Wire for Electronic Application (DoD adopted) 
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                 ASTM B520 
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                 Wire, Steel, for Electronic Application,
                   Tin-Coated, Copper-Clad (DoD adopted) 
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                 ASTM B559 
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                 Standard Specification for Nickel-Coated,
                   Copper-Clad Steel Wire for Electronic Application (DoD adopted) 
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                 ASTM B624 
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                 Standard Specification for High-Strength,
                   High-Conductivity Copper-Alloy for Electronic Application (DoD adopted) 
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                 ASTM D1248 
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                 Standard Specification for Polyethylene
                   Plastics Molding and Extrusion Materials (DoD adopted) 
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                 ASTM D2802 
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                 Standard Specification for Ozone-Resistant
                   Ethylene-Propylene Rubber Insulation for Wire and Cable (DoD Adopted) 
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                 ASTM D4066 
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                 Standard Classification System for Nylon
                   Injection and Extrusion Materials (PA) (DoD adopted) 
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                 ASTM G21 
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                 Standard Practice for Determining
                   Resistance of Synthetic Polymeric Materials to Fungi (DoD adopted) 
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                 J-STD-006 
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                 Requirements for Electronic Grade Solder
                   Alloys and Fluxed and Non-Fluxed Solders for Electronic Soldering Applications (DoD
                   adopted) 
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                 T-24.380 
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                 Partial Discharge Test Procedure (DoD
                   adopted) 
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                 ANSI/NCSL Z540-1 
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                 Calibration and Measuring and Test
                   Equipment, General Requirements (DoD adopted) 
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                 WC 52 
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                 High Temperature and Electronic Insulated
                   Wire-Impulse Dielectric Testing (DoD adopted) 
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                 WC 56 
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                 3.0 kHz Insulation Continuity Proof
                   Testing of Hook-up Wire (DoD adopted) 
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                 AMS 3249 
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                 Ethylene Propylene (EPDM) Rubber
                   Hydrazine-Base-Fluid Resistant (DoD adopted) 
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                 UL 1581 
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                 Reference Standard for Electrical Wires,
                   Cables, and Flexible Cords (DoD adopted) 
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